Here's where we left off last with the handle glued up and a little squeeze out everywhere. The grain is matched back up. There is a pin stuck through the handle to maintain hole alignment.
After the glue dried I sanded the spacer material down flush and band sawed the profile of the handle. Still have a ways to go before it feels like a knife handle.
The first thing I do when shaping a handle is to sand the side profile. I have changed to a 3" diameter wheel on the sander and am starting with a 120 grit belt.
One side profiled. This is the basic profile I am shooting for. There is a faint pencil mark down the center of the wood so I can keep the handle centered on the hidden knife tang.
After profiling the other side to match I start rounding the handle on the guard end. I am using the slack area of the belt cause it has some give. I always try to sand on a bias so the edge of the belt has less tendency to dig in.
I have sanded the wood down till it just meets the guard.
I am working my way back as I go. After some sanding in the middle it looks like this.
I have changed to a 1 1/2" diameter wheel on the sander to shape end of the end area.
Here you can see better what I am doing with the 1 1/2" wheel. I am rolling that area around on the wheel to wrap the radius around the handle.
Blending the radius with the sides. I will have some hand sanding to do to shape the end of the handle.
With the handle rough shaped I will let the Ripster sit for a few days to let the wood settle if it's going to shrink at all. The wood is fully seasoned but when you remove this much wood and expose the inner wood there is always a chance it might shrink slightly. I have sanded it to a 220 grit finish. I haven't done any hand sanding on the end of the handle yet. It still needs some work. I will hit it when I come back to the knife to finish it. I also will install a brass tube in the handle hole. I am very happy with the grain figure of the wood. The handle will be hand sanded down to 600 grit and then buffed on a buffing wheel. This wood when buffed will have a glazed look and I am expecting the wood grain to really pop.
The Ripster has taken shape and is no longer a pig in a poke. We are getting closer to the drawing to determine who will win the Ripster. I hope to know who the winner is before I make the sheath so I can stamp the initials of the winner on the sheath. If anyone else would like to enter the raffle, or up their anti, now would be a good time.