Back on topic for a bit.
So far all the work on the Ripster's blade has been done with the tool steel in the "anealed" condition. This means the tool steel is in it's soft state and is easily cut with normal metal working tools. Ripster needs to be hardened so he holds an edge. How does that work you might ask? Lets talk about the basics, being that's about all I understand on the subject anyway. In my way of thinking, the best way I could explain the process of hardening steel would be to first look at water. As we know water is in different forms at different temps. Looking at different temps water has distinctly different forms and properties. If we stare at forms of snow we will see that depending on temp and humidity when formed, the ice crystals, while still being snow, are different shapes or forms. Unless it is physically altered, as long as the formed crystal stays frozen it stays the same form and shape.
Lets look at steel the same way. Unless we happen to be melting steel it is normally frozen. As we heat steel it passes through many phases and each phase has a different matrix's. Depending on the crystals formed the steel has different properties. Snow once formed, has different properties at different temps. From slushy mushy to squeaky when you walk on it. If the steel is quenched at that point it is "frozen" in that state and has the properties of those matrix's and crystals. I want the Ripster to have the qualities of a knife blade so I am looking for a certain hardness range. To get what I want I will harden the blade to the max. Quench "freeze" it at that state. Then heat it at a lower temperature to slowly "thaw" it back slightly to a different matrix or phase till I get the hardness and properties I want. What do I want? I want it a compromise between edge holding and brittleness. Also it would be nice if you could touch it up with a hone stone. A edge that is too hard is not practical in the woods. Lets get started.
My heat treat oven is an electric oven as opposed to gas. With a gas oven you can regulate the gas to have one of three atmospheres. Carburizing (gas rich), Oxidizing (oxygen rich), or a neutral atmosphere. For normal heat treating you want a neutral atmosphere. Well being I have an electric oven I am stuck with an oxidizing atmosphere. At high temps this would cause the Ripster's carbon to migrate toward the surface and scale up. To avoid that I will make a pouch out of stainless foil to shelter Ripster in the oven.
Here is the foil pouch and a piece of blue paper shop towel. The paper is put inside the pouch with the blade to burn off the oxygen in the pouch as it heats up.
My heat treat area. The oven is on the right. Hardness tester is on the left. In between are two large aluminum blocks that will sandwich the Ripster and hold him flat / strait as he cools.
The Ripster has been up to temperature (1880 F) for 1/2 hour and is ready to quench (freeze).
I look pretty calm in this picture. This part used to make me very very nervous. I have been doing this for twenty five years, so now I just get a little nervous.
After he cooled between the aluminum blocks, I took him out of the pouch. The pouch must have leaked slightly near the tip of the knife. It will be fine. I have to sand the whole thing anyway. Just a little more sanding required in that area.
After quenching Ripster measures 65 on the Rockwell C scale. I would like to draw him back to about 60 RC.
Ok. So far I have gave Rip a double draw (2 hours + 2 hour with a cool down in between) at 650*F. He came down to 60 1/2 RC. Back in the oven for 2 more hours at 680*. Still 60 1/2 RC. Back in at 720*. 60 1/2 RC. All right then, the stubborn b*st*rd is going to stay 60 1/2 RC. Most D2 I have used over the years would harden to 64 RC and draw to 60 RC at 450*F. This batch must have some extra goodies thrown in cause it gets harder (65 RC) and draws at a higher temp. Drawing at a higher temp is touchy because at some point the curve drops suddenly and you could drop below the range you are shooting for. If that happens you have to start the process all over. So, after 8 total hours of drawing the Stubborn b*st*rd, formerly known as The Ripster, is done heat treating. Ya, I know what you are thinking. Stubborn b*st*rd is like his maker, and you would be thinking right.
These are the marks that the diamond indenter of the hardness tester makes. I test in the finger guard area so they don't show when finished.
Ok people, next up is finishing the blade. Some of you, I won't mention names like Mike and Brad, have leaned back and forth on blade finish. Time to decide among your selves. Mirror or satin. I like them both on this knife but it's not for me to decide this time. The jury is out, Brad (Odyssey) you are appointed (stuck) being the foreman of the jury. Take as much time as you need. I await the verdict. Judge Dave