The thing about you Denise is when I owned this site and you joined, I received 2 messages to watch out for you. Seems you have had some issues over at another boat forum. Word travels fast, folks don't forget.
How about scribing your nothes on the stock and using a hand circular saw, fixed to the proper depth, to precisely cut the two outside edges. Then free hand cut all the stock in the middle. That will remove most of the wood for you. Touch up with a hand chisel.
But that maybe too much of the "by hand" look for you
Robin, you can setup a jig for the radial arm and just use your regular saw blade to cut the notches. Just think of your regular blade as a narrow dado, just do a cut, move it, do a cut move it ... it is a bit of work, but you won't have to spend the cash.
It's a bit more back and forth, but it will do the job.
Brian
I'm going to use a rat tail file on the corners like Iskweo suggested, maybe leave a little wood in the corners and file it round. .
I deleted my post, and I put the troll on ignore.
Definition: An "Internet*troll" or "Forum Troll" is a person who posts messages to bait people to answer.*Trolls*often delight in sowing discord on the forums. A*troll*is someone who inspires flaming rhetoric, someone who is purposely provoking and pulling people into flaming discussion.
I realize I'll probably be called a troll for posting this but I'm beyond caring.
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