Well, it's been a longer delay than I had hoped, but I'm finally ready to get started. I decided to bring the canoe back to my main house, and work on it here. I was pleasantly surprised to discover the canoe is in much better condition than I had remembered. It's largely been in storage for the last 30 years, only being used a half dozen times or so since.
Here's an overall view.
According to the stem #, I believe it is one of the "trapper" series.
What remains of the 75th anniversary decal. I'll be creating a new one. Thanks again Murat for the clean artwork.
The only apparent rot at this point is in the bow. Inwale and outwale will need repair/replacement.
A few of the rib ends are split, but the wood all seems solid. I'm thinking once I get it cleaned up, and the skin off, I'll decide whether I can cleanly repair the splits, or replace the ends. When I was in High School (more than 30 years ago) I recaned the seats. More on that later, but In removing and reinstalling them, I'm not sure I put them back at the original drop. Bow seat is tight to the inwale. Stern seat is tight to inwale front, and about a 1" drop to level the seat in the rear.
My goal for this project is to restore the canoe as close as possible to original condition, with it ultimately being used as a light day paddler on Northern Wisconsin Lakes, 500 acres or less. At some point, I'll be creating a table of offset data, so I can create a duplicate in cedar strip. I have no experience working on wood & canvas canoes. I've built exactly one stripper. I am what most people consider a master wood worker, with access to virtually any tool imaginable.
So here's what I'm thinking for next steps. If I'm out of order on this, please let me know.
1. Remove seats & Thwart
2. Chemically strip the inside and gunwales.
3. Remove stem band, outwale, keel
4. Remove skin
5. Remove decks & inwales
6. Stop and assess repair needs
I typically use Kutzit wood stripper. It's fairly thin and runny, but I'm thinking for the inside of the boat, with the skin still on, that won't be an issue. I've seen others recommend TotalBoat Total Strip. Never used it.
I also want to start looking at and ordering materials I'll need when I get to the "putting it back together" phase. I'm assuming with my overall goal of restoring it to original I'll be using canvas & filler, over a synthetic skin. Thoughts? Assuming canvas, what weight? What filler?
Keeping the old saying: "You don't know what you don't know" in mind, any and all advice or suggestions are greatly appreciated.