Whelen lean-to

You are right sweetfancymoses. Since yesterday was rain all day I did get some more sewing done.
I laid out the finished awning along the edge of one of the side wings and located the reinforcement patches along the hem.

Then marked some fold to marks.

The sides of the patch are folded over and clamped and the initial fold of long edge, and my helper made sure things didn’t slide around.

Then it is folded again with the patches in place.


One sewed and laid on top of the other just to be sure they are mirror images, then the second one was sewn.

Last thing I did was sew up some laces to make loops that will be fitted in the seams of the roof and wings.

More as it gets done.
Jim

Can’t wait to see this set up, really like your attention to detail.

Over the past two days I got all three big panels sewn together. I found some thin webbing and decided to use those instead of the straps I had made. Those straps may still be used but things are still evolving. The little loops are sewn in on the initial thread line down the middle.


I had to take over the dining room table to feed the rolls of canvas easily.

First pinning of the edge.

Sewing and sliding off the clips as I go.

The main panel all sewn up was two big to layout and fold so I took it outside.




The next thing I need to sew is the lower hem that gets staked to the ground but unfortunately it will have to wait till next week.
Jim

Well it’s been a while since I’ve had time to get back on this project but I’m almost done rebuilding our deck and a couple rainy days allowed me to get back to sewing.
When folding the two inch wide hem the pointed ends of the wings create some challenges.

I cut off the excess but not too close.

Then trimmed a little bit more from the inside so there wouldn’t be too much bulk to have to sew.

Now when everything is tucked and the final fold of the hem is folded all the raw edges are hidden and sewn over.


Then the rest of the seam along the bottom is clipped and ready to sew. You can see the sod cloth in place on this pic.

Where the wings and the back panel join also created some difficulties in getting everything to lie flat. I tried a couple different ways and when i finally had something that worked I didn’t want to open it up again for pics, sorry.
Jim

Now that the lower hem is finished it was time to join the main body with the front awning. I could have done this step sooner but I didn’t want to handle the extra bulk of material when sewing that long hem.
I wanted to have some hanger loops on the inside of the ridge and felt 4 would be sufficient. Those were sewn up in an earlier post and just needed to be cut down to size. They were laid out and clipped to the edge of the awning.



Once they were sewn in place so I didn’t have to worry about them moving around because they end up between the two pieces of fabric where you can’t see them. The awning and the body are clipped together ready for a seam to hold them together prior to the folding to create the ridge.

Since I’m sewing these two pieces edge to edge there is no way to use pencil witness marks to make sure one layer doesn’t creep and end up shorter/longer, what I did was cut small triangles into the edge and if they shift I know I’ve got a problem. You can see those cuts in these pics.


The two pieces are then sewn just to hold them together. After that the hem is folded and both edges are sewn and for good measure I ran another line of stitching down the middle.


Now it looks like this.

Inside view of the hanger. I will be sewing some webbing across this seam to take the stress when the awning is pulled tight from the ridge. If that makes sense.

Next step is to sew up a bunch of straps to be the stake out points. Since they might see some real stresses if the wind gets a hold of this I am sandwiching some nylon webbing into the middle of the canvas fabric.

Jim

Well after rebuilding my deck and working on the schooner, a couple of rainy days allowed me to get back to the sewing machine.
The last picture in the last post I made had the raw pieces for these.

They then got sewn along the bottom edge at 2’ intervals and intersections of the panels.

The webbing on the edge of the ridge is to slip a pole into or to pull against if set up with a ridge line.

This is the strain relief I sewed into the edge where the awning meets the main body so when the awning is pulled out it can’t start to rend the stitching.

At this point I need to set it up to sort out some details, like where on the back wall to put some pull outs and how to best secure the wings on the awning. Still not sure how I’m doing that as it needs more flexibility/adjustment than I first thought. I set it up free standing for the first time just to see what was involved. I’m pretty happy with it but I did think the side wings would be able to pull the ridge at least straight. Maybe with a little more fiddling.




Shot of the sod cloths.

That’s the latest update.
Back to caulking that schooner this afternoon.
Jim

Finally got proper poles cut for the Whelen, and sewed on the back wall pull outs.






This project is done.
Jim

Great looking shelter. I'm sure you'll enjoy its protection for many nights to come!

That's all for now. Take care and until next time...be well.

snapper

You are going to love sleeping in your hand crafted lean-to. Nothing better than an open tent with a view, even if the view is a just a campfire. Some of the best memories I have are frosty autumn nights, spent in a Whelen Lean-to with a fire out front, with some stacked lengths of wood to reflect heat into that perfectly designed shelter.
I have enjoyed watching your project take place. You keep demonstrating what a good craftsman can do.

Thanks Boreal. It was a fun project. Now I need another rainy day project.
Jim

Very nice. I hope you enjoy using it for a long time.

That looks great! Nice work figuring it all out and executing it well.

Alan

Fine looking lodge!! You really have done a very nice job on this project, enjoyed reading, watching the progress.

Bob.

Awesome!